Oil Free Medium Pressure Air Compressor

Oil Free Medium Pressure Air Compressor 40 To 215 HP

The search for a reliable, 100% oil free quality air has prompted Indo-Air to introduce a totally engineered, tested and high performance range of compressors.

Oil Free Medium Pressure Air Compressor

INDO-AIR IAM SERIES COMPRESSORS

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IAM Series Oil Free Air Compressor

100% OIL FREE AIR COMPRESSORS FOR SPECIAL APPLICATIONS:

The search for a reliable, 100% oil free quality air has prompted Indo-Air to introduce a totally engineered, tested and high performance range of compressors.

To ensure the product quality in the production of PET bottles, containers for home care / cosmetic products, food products, pharmaceutical products, usage in aeronautics, turbine & hydraulic circuit pressurizing & pharmaceutical industries, Indo-Air has developed its new IAM series compressors.

World Standard Proven Parts

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All the important elements and parts of the compressor are of proven quality international standard, manufactured and tested with latest technology.

STD

The standard control for IAM Compressor is analog type. Panel shows pressure, temperature, running hours etc.

The compressor is fitted with pressure switches that sense the load and unload pressure as required. The compressor will stop when the pressure reaches a set value and start when the pressure falls below a set value.

In this control system there is no provision for diagnostic midication regarding fault analysis.

Air Compressor Parts

Indo Numeric Controller

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Numeric Controller

As optional controller Indo Air provides at an extra cost Indo-Numeric controller, full micro process controller.

Indo-Numeric Control system monitors, regulates, makes error diagnosis and displays warning signals both visual & audible.

  • Touch screen MMI, clear & easy to modify parameters.
  • User- friendly page displays.
  • All electrical control through MMI operation.
  • Status warning indication, thus ensuring prevention of potential damages to the equipment.
  • Service warning signals to indicate oil filter / air filter change & Service Alarm etc.
  • Compressor auto-shut down in case of abnormal parameters to ensure damage prevention.

Valve

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  • Valves designed to optimize flow area to minimize pressure loss, thus resulting in to less power consumption.
  • Valve material is carefully chosen for longer life time and performance.
  • Material with minimum wear property is used for the valve seats & valve plates.
Air Compressor Valve

Specification for Medium Pressure Range

Technical Specifications

MODEL MOTOR Discharge
Pressure Bar
FAD
CFM
Discharge
Pressure Bar
FAD
CFM
HP KW
IAM 30 30 22 7 160 10 124
IAM 40 40 30 7 226 10 190
IAM 50 50 37 7 275 10 214
IAM 60 60 45 7 335 10 285
IAM 75 75 55 7 414 10 326
IAM 100 100 75 7 523 10 473
IAM 120 120 90 7 647 10 578
IAM 150 150 110 7 818 10 684
IAM 180 180 132 7 924 10 821
IAM 215 215 160 7 1184 10 960
MODEL IAM 30 IAM 40
MOTOR HP 30 40
MOTOR KW 22 30
Discharge Pressure Bar 7 7
FAD CFM 160 226
Discharge Pressure Bar 10 10
FAD CFM 124 190
MODEL IAM 50 IAM 60
MOTOR HP 50 60
MOTOR KW 37 45
Discharge Pressure Bar 7 7
FAD CFM 275 335
Discharge Pressure Bar 10 10
FAD CFM 214 285
MODEL IAM 75 IAM 100
MOTOR HP 75 100
MOTOR KW 55 75
Discharge Pressure Bar 7 7
FAD CFM 414 523
Discharge Pressure Bar 10 10
FAD CFM 326 473
MODEL IAM 120 IAM 150
MOTOR HP 120 150
MOTOR KW 90 110
Discharge Pressure Bar 7 7
FAD CFM 647 818
Discharge Pressure Bar 10 10
FAD CFM 578 684
MODEL IAM 180 IAM 215
MOTOR HP 180 215
MOTOR KW 132 160
Discharge Pressure Bar 7 7
FAD CFM 924 1184
Discharge Pressure Bar 10 10
FAD CFM 821 960

● Flow measurement at outlet of compressor net of all losses at   ● Ambient temp 25°C   ● Suction pressure 1 bar

● Relative humidity 0%   ● Cooling water temp 20°C   ● Equipment limitations : Altitude 1000 m, Amb Temp 50°C

Specification forLow Pressure Range

Technical Specifications

MODEL MOTOR Discharge
Pressure Bar
FAD
CFM
Discharge
Pressure Bar
FAD
CFM
HP KW
IAL 50 50 37 2.5 422 4 335
IAL 75 75 55 2.5 628 4 491
IAL 100 100 75 2.5 778 4 664
IAL 120 120 90 2.5 1067 4 772
IAL 150 150 110 2.5 1312 4 1020
IAL 180 180 132 2.5 1648 4 1274
IAL 215 215 160 3.0 1613 4 1432
MODEL IAL 50 IAL 75
MOTOR HP 50 75
MOTOR KW 37 55
Discharge Pressure Bar 2.5 2.5
FAD CFM 422 628
Discharge Pressure Bar 4 4
FAD CFM 335 491
MODEL IAL 100 IAL 120
MOTOR HP 100 120
MOTOR KW 75 90
Discharge Pressure Bar 2.5 2.5
FAD CFM 778 1067
Discharge Pressure Bar 4 4
FAD CFM 664 772
MODEL IAL 150 IAL 180
MOTOR HP 150 180
MOTOR KW 110 132
Discharge Pressure Bar 2.5 2.5
FAD CFM 1312 1648
Discharge Pressure Bar 4 4
FAD CFM 1020 1274
MODEL IAL 215
MOTOR HP 215
MOTOR KW 160
Discharge Pressure Bar 3.0
FAD CFM 1613
Discharge Pressure Bar 4
FAD CFM 1432

● Flow measurement at outlet of compressor net of all losses at   ● Ambient temp 25°C   ● Suction pressure 1 bar

● Relative humidity 0%   ● Cooling water temp 20°C   ● Equipment limitations : Altitude 1000 m, Amb Temp 50°C

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FAQs

Common questions we get asked about air compressors with our replies.
Trouble shooting questions are answered on another page, there links to other popular air compressor related pages to the right.

The atmospheric air enters the compressor at atmospheric pressure and leaves it as a high pressure at low volume gas . This process can be done by Piston or by Rotary.

All process in indusries can not be done with atmostpheric pressure hence air is required to compress so that process can be been done.

volume of 0.818 m3; or 1 lb of air a volume of 13.07 ft3.

  • Causing leakages causing facrors like rust and scale deposits in steel pipes
  • Any resistance
  • Improper selection of pressure controling devices in the system
  • Moist in electro-magnetic controls
  • Freezing of moisture in pneumatic conveying system
  • Inaccurate moving parts

  • To reduce the running costs
  • Easy maintenance at low costs
  • Quick operation

  • Humidity
  • Dust particles
  • Oil mixed during the process by the compressor
  • Gases, Vapours, Fumes.
  • Bacteria/Viruses

Dew point can be defined as the temperature at which air is fully saturated and below which water will condense.

Compressed Air can be dried by two methods -

  • Refrigeration
  • Sorption
Refrigeration:- When the temperature of the air is lowered, its ability to hold moisture is reduced. A refigeration dryer reduces the dewpoint of the air by reducing the temperature of the air, thus separating moisture.
Sorption:- The air stream passes over a bed of granular desiccant which in its active state has a vapour pressure below the vapour pressure of air stream to be dried and therefore physically removes the moisture from the air stream. Sorption can be classified into Absorption and Adsorption.
Absorption:- Absorption systems use a desiccant that dissolves with the absorbed moisture. The desiccant cannot be regenerated.
Absorption:- Adsorption dryers operate by passing compressed air through a bed of desiccant material, to which the water vapour is adsorbed.. These desiccants once saturated can be regenerated and reused.

Hot, moist air enters the refrigeration dryer through an air to air heat exchanger, where the temperature of the inlet air is reduced. This cooled air now passes through a refrigerant to air to air heat exchanger where the tempe¬rature of the air is reduced to between 2° to 5°C The cooling induces condensation and the liquid water is removed in a liquid seprator. The dry air now goes out of the dryer through the air to air heat exchange where the temperature of the air is increased to slightly below the incoming air. This is a continuous process.

The dewpoint cannot go below 2°C PDP.

There are several different types of regenerative dryers but they all conform to the same basic concept. A regenerative dryer consists of two towers filled with the desiccant. The desiccant in one bed is on stream, drying the air, while the desiccant in the other tower is being regenerated. The two towers are interlinked with switching valves so that when the desiccant in the drying tower is saturated, the valves switch the flow into the tower that has just been regenerated. This switching operation is automatic giving conti¬nuous drying.

With an adsorption dryer, very low dewpoint, down to -40°C or -60°C can be achieved.

  • Silica Gel
  • Activated Alumina
  • Molecular Sieve

  • For general plant air, dewpoints of 2°C to 4°C are considered sufficient,
  • Refrigeration type dryers use less energy and hence are lower in first and operating costs.

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